We – EPG Team the greatest worm gearbox, couplings and gears manufacturing unit in China with 5 diverse branches. For a lot more particulars: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
MY E Series
|Max. Paper Size||mm||1200X780||1300*960||1500X1100|
|Min. Paper Dimension||mm||350X350||four hundred*410||500X410|
|Max. Die-chopping Measurement||mm||1180X760||1280*940||1480X1080|
|Max. Wor ept Strain||T||300||three hundred||300|
|Max. Paper Thickness||mm||1-seven||one-seven||1-7|
- Characteristics of the equipment:
- The Bobst type reduce composition can make the cutting platform motion like a scissor, it will comprehend a full and less complicated lower.
- Main worm gear employs alloy copper substance, after the knowledgeable operator’s handbook scraping remedy and strict standard testing, it can assures the driving components 10 many years existence.
- The primary chains undertake imported British Renold brand name, the distinctions of 10 chains are much less than .2mm.
- The hook up between gear box and driving shaft adopts sleeve and pin construction guaranteeing a strong connection.
The machine adopts frequency controller to attain stepless velocity acceleration which can reach to 4500 occasions for each hour. For the duration of actual manufacturing, it can generally operate at 3600 to 4000 instances per hour in accordance to the quality of the board. If the top quality of the paper is good, a very good operator even can run the device at 4200 instances per hours without emotion also challenging.
As it is shown in the photograph of the machine, the equipment adopts rear part paper feeding approach which retains the operator absent from the die-cutting component. The mounting and adjustment of the die plate is also completed outside of the die-chopping component with sensors and detectors at die-cutting portion to guarantee that the device can not be started when the die-reducing plate is at adjustment status.
In addition to the sensors at die-reducing component, there are sensor or approach switches at window component to make the complete machine at checking standing to make sure its security.
- Operation comfort:
There is Gentleman-machine interface mounted in the control panel which will demonstrates the safety position of the machine as nicely as malfunctions to aid the operator. Digicam is also set up in front of the operator for him/her to monitor the procedure standing at the shipping and delivery part.
- Principal Constructions and Key Materials Employed
- 4 Principal Massive Components:
They are referring to: bottom station, moving system, higher system and equipment wall. The bottom station is made of gray cast iron -HT two hundred the shifting platform is ductile iron – QT 42-ten and the device wall is high quality A3 metal.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a shifting established to guarantee steady pressure out set of not less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Part:
The generate is transferred by means of crank rod to pendulum which will provide the shifting system to transfer up and down to get to die-lower and creasing objective.
The pendulum is made of high high quality ductile iron. The pendulum axis is completed by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 sort automatic die-slicing and creasing equipment. In comparison with automatic die-chopping and creasing equipment which is employed for cardboard die-reducing, this sort of semi-automated die-cutting and creasing equipment is largely employed for corrugated board which wants less stress for die-slicing, in this scenario really some producers have produced scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We maintain wider pendulum and even bigger diameter on its shaft to make our machine last for a longer life.
The die-cutting plate employs 7 mm seventy five Crl plate which has much more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to ensure the boarding conveying precise and stable.
The device uses gripper bar variety with 12A prolonged joints chain which is significantly less in fat and less shock to the intermittent device underneath the precondition to make certain the strength of the chain. The brand name of the chain is Remold U.K with large specific and good quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in excess weight and high in energy.
- Electrical Component
The electrical parts are designed and assembled in accordance to the European CE common and uses world broad known model products.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time preserving and simple for procedure.
There are two approaches for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is basic, hassle-free and reliable.
- Unique People of Our Device:
- Clever And Specific Front Lay Style:
When compared with the card board sheet, the corrugated board has much more strength. If the corrugated board abnormally reaches to the entrance lay, it will injury the entrance lay and the gripper bar when the entrance lay reaches to its greatest situation.
Generally the producers will set up sensors on this part to stop the device when the paper is fed abnormally to the front lay. Nonetheless, when the machine is running at the large pace, the inertia will deliver the machine to operate for a while to make the entrance lay to its highest level and then also harm the entrance lay and the gripper bar.
Our specific design is that when the irregular board feeding takes place and currently being detected, the front lay can in no way reaches to its optimum level which tends to make totally free from front lay and gripper bar damages simply because of abnormal paper feeding.
As it is our specific design and style, so there is no image to be proven below.
- Optional Delivery System:
According to the requirement of the client we can do the supply platform both sq. kind or E kind (as revealed in the photograph) . If the client has sufficient pallets, he can choose square kind. If the client does have enough pallet, he can pick, E variety platform for which will also give 4 shipping trolleys.
- Pneumatic Preloading and Lifting Phase Device:
The preloading system is pneumatic driven. When one particular paper dimensions is set, when you do other pile of preloading, there is no trouble of you to reset the preloading device, you can just press the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Fairly some of the die-slicing device producers use immediate feeding technique which is the operator will feed the board immediately to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which makes the board feeding work hard and inaccurate.
Our equipment makes use of an extra dance roller feeding method whose board feeding time can be extend to .6 2nd. With each other with the conveying parts it helps make an simpler function of the operator and quicker in performance of the device.
For illustration: If an operator operates the direct feeding semi-automated die-cutting device at 3300 sheets for every hour, he can easily operate our device at 3700 – 4000 sheets per hour.
- Conveying Part:
The board gained by the dance roller will go through a conveying element with belt conveying and belt pressing which tends to make the board becoming pressed ahead of achieving to the front lay.
Ahead of the board reaches to the entrance lay, he will be repositioned by the aspect lay.
By these approaches, the board conveyed by the dance roller will be far more exact and stable when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not appear to the entrance lay at standard placement, the detector will send signals to cease the machine.
|Name||Model and Origin||Remarks|
|Bearing||SKF Swiss||Crucial part|
|IKO Japan or HangZhou, China||Not key element|
|Chain||Renold U.K||Primary Chain ( Discrepancy of much less than .2 mm for for every 10 chains of machine chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Image Electrical Change||Fotek ZheJiang|
|Primary Motor||Siemens||Joint Venture|
|Pneumatic Parts||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of original tools manufacturer’s (OEM) portion numbers or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our company and the detailed alternative elements contained herein are not sponsored, authorized, or made by the OEM. /